WoodDance Studio » repair http://wooddance.com Residential remodeling in New Canaan, CT Sat, 02 Jan 2010 04:34:35 +0000 en hourly 1 http://wordpress.org/?v=3.0 Repairing an FLW storm window http://wooddance.com/2008/12/22/repairing-an-flw-storm-window/ http://wooddance.com/2008/12/22/repairing-an-flw-storm-window/#comments Mon, 22 Dec 2008 14:43:01 +0000 admin http://wooddance.com/?p=116 IMG_6434.jpg I had the chance to repair a broken storm window last week. One side of a mahogany framed storm had broken years ago letting in quite a draft on stormy days like today.

IMG_6363.jpg
The steps for repairing the window can be viewed in the gallery of images below.

  • Removing broken side of frame
  • Measure details of existing
  • Create a blank rail from new mahogany stock
  • Mill blank on router table, using slice of old piece as pattern
  • Mortise for existing tenons
  • Clean tenons of old glue and glazing
  • Fit, glue and clamp
  • Create and apply new mahogany stop to retain glass
  • Added 1/2″ to top of this storm, ‘plane-to-fit’ exact size of opening later.


In WoodDance fashion I was able to mill the 1/2″ mahogany extension I needed for the top from the broken side of the frame, reusing the wood on the same window. Cool.
December 2008 – Happy Holidays

]]> http://wooddance.com/2008/12/22/repairing-an-flw-storm-window/feed/ 0 5-minute fix for a stuck Bosch miter saw blade guard http://wooddance.com/2008/10/20/5-minute-fix-for-bosch-miter-saw-blade-guard/ http://wooddance.com/2008/10/20/5-minute-fix-for-bosch-miter-saw-blade-guard/#comments Mon, 20 Oct 2008 12:52:37 +0000 admin http://wooddance.com/?p=98 After a very long time of struggling with the blade guard on my Bosch 3915, I bought a new saw. While I was writing the blog mentioning the common problem with the Bosch compound miter saw, I came up with a simple fix and applied it.
The problem:
The blade guard on my Bosch 3915 compound miter saw sticks. The mechanism to retract the blade guard is a metal slide (actuating cam) that rides on a guide bearing. The glide path along this slide has several ‘steps’ which control the retraction of the guard as the handle is pressed downward toward the work piece. The problem happens when the bearing hits the first ‘step’ on the slide. For a while a forceful press would pass the step, raising the guard and completing the cut.

Fix #1:
As the bearing started to fail from the extreme force it suffers from the steep angle of the first step up along the slide, I removed and replaced the bearing to no avail. Next, I removed the slide and put it on my grinder, easing the slope of the first step. I figured if it weren’t so steep it would roll better. That didn’t work.

Perfect fix:
I cut a piece of steel and screwed it onto the slide, modifying the slope into a perfectly smooth incline. This took five minutes to do and my saw is back to it’s super-smooth action!

Bosch 3915 miter saw repair

BTW: This fix results in the blade guard resting in a “slightly” opened position (see photo) which is infinitely safer than removing or pinning back the guard. I was taught safety first and never pin back my blade guards, not even on a wormdrive while cutting rafter tails.
I am very pleased with the results of this fix. In fact, it is such an improvement I would purchase this Bosch saw new and apply this patch before I would buy a ‘yellow’ brand saw any day.

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