An exciting phase of this job was to install new interior trim on the lower windows. The previous homeowner had installed mahogany trim around all the windows leaving 1″ for a future window upgrade but he skipped wrapping the lower windows.

The task of precisely matching the color was a challenge and the results were beyond my expectations. My freshly planed Philippine mahogany was quite pinkish but the existing wood is quite yellow. After an extensive array of samples, we hoped to ensure the new work would age similar to the existing by bleaching the new mahogany before finishing it with a transparent stain rather than use a semi-solid stain to cover the pink.

I was told the previous contractor used Sikkens Cetol 1 “Natural” but learned during my research that Cetol 1 and 23 are not approved for interior use because of high VOC’s believed to cause cancer. I called Sikkens and discussed my options using their 2008 product line. Sikkens now makes a Cetol “Log Décor” for interior applications that comes in several colors including the “Natural Light” color I needed. Nobody stocks this product! I found that of five local distributors not one had any idea how to correctly apply the Sikkens products they sell. (One distributor told me Cetol is a single-coat process, then handed me the product data sheet saying maybe I should read about it first. When I opened the brochure it’s right there in bold print: Application Procedure: 7 steps, 3 coats.) hmmm…

My finish process consisted of first bleaching all the wood with two-part “Klean-strip Wood Bleach”, then applying 3 coats of the new Cetol in Natural Light, then a top-coat of “Sikkens Cetol BL Interior Clear” to achieve a low-lustre sheen.

When installed the new and existing interior trim pieces were indistinguishable from one another. (see photos)

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A new exterior stop was fashioned from clear cedar to hold the large panels in place requiring many passes through the shaper. The clear cedar was more expensive than mahogany. At the start of this project, I planted ten saplings behind my house in a caged started box.

In 2002 I was called to make some alterations to an interior room that I had previously worked on for the same homeowner. The task was to eliminate an interior door opening and laminate the Mahogany wall covering over the opening, closing off the door permanently.

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After machining pieces of mahogany removed from an office wall and stored in an outbuilding on site, I applied them to a new hollow-core flat panel door fastened in the opening. On the reverse side the homeowner hired an artistic painter to replicate the view outside the office window.

Well, …it wasn’t permanent! Another beautiful job well done but a few years later and a new homeowner and whamo; I destroyed this work and replaced the original door.

Zen.