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		<title>5-minute fix for a stuck Bosch miter saw blade guard</title>
		<link>http://wooddance.com/2008/10/20/5-minute-fix-for-bosch-miter-saw-blade-guard/</link>
		<comments>http://wooddance.com/2008/10/20/5-minute-fix-for-bosch-miter-saw-blade-guard/#comments</comments>
		<pubDate>Mon, 20 Oct 2008 12:52:37 +0000</pubDate>
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				<category><![CDATA[Projects]]></category>
		<category><![CDATA[products]]></category>
		<category><![CDATA[Bosch]]></category>
		<category><![CDATA[miter saw]]></category>
		<category><![CDATA[repair]]></category>
		<category><![CDATA[tools]]></category>

		<guid isPermaLink="false">http://wooddance.com/?p=98</guid>
		<description><![CDATA[After a very long time of struggling with the blade guard on my Bosch 3915, I bought a new saw. While I was writing the blog mentioning the common problem with the Bosch compound miter saw, I came up with a simple fix and applied it. The problem: The blade guard on my Bosch 3915 [...]]]></description>
			<content:encoded><![CDATA[<p>After a very long time of struggling with the blade guard on my Bosch 3915, I bought a new saw. While I was writing <a href="http://wooddance.com/2008/10/14/makita-ls1013fl-compound-sliding-miter-saw/">the blog mentioning the common problem with the Bosch</a> compound miter saw, I came up with a simple fix and applied it.<span id="more-98"></span><br />
<strong>The problem:</strong><br />
The blade guard on my Bosch 3915 compound miter saw sticks. The mechanism to retract the blade guard is a metal slide (actuating cam) that rides on a guide bearing. The glide path along this slide has several &#8216;steps&#8217; which control the retraction of the guard as the handle is pressed downward toward the work piece. The problem happens when the bearing hits the first &#8216;step&#8217; on the slide. For a while a forceful press would pass the step, raising the guard and completing the cut.</p>
<p><strong>Fix #1:</strong><br />
As the bearing started to fail from the extreme force it suffers from the steep angle of the first step up along the slide, I removed and replaced the bearing to no avail. Next, I removed the slide and put it on my grinder, easing the slope of the first step. I figured if it weren&#8217;t so steep it would roll better. That didn&#8217;t work.<br />
<strong><br />
Perfect fix:</strong><br />
I cut a piece of steel and screwed it onto the slide, modifying the slope into a perfectly smooth incline. This took five minutes to do and my saw is back to it&#8217;s super-smooth action!</p>

<a href="http://wooddance.com/wp-content/blogs.dir/10/files/NGgallery/projects/img_5764.jpg" title="Bosch 3915 miter saw repair" class="shutterset_singlepic254" >
	<img class="ngg-singlepic" src="http://wooddance.com/wp-content/blogs.dir/10/files/NGgallery/cache/254__320x240_img_5764.jpg" alt="Bosch 3915 miter saw repair" title="Bosch 3915 miter saw repair" />
</a>

<p>BTW: This fix results in the blade guard resting in a &#8220;slightly&#8221; opened position (see photo) which is infinitely safer than removing or pinning back the guard. I was taught safety first and <strong>never</strong> pin back my blade guards, not even on a wormdrive while cutting rafter tails.<br />
I am very pleased with the results of this fix. In fact, it is such an improvement I would purchase this Bosch saw new and apply this patch before I would buy a &#8216;yellow&#8217; brand saw any day.</p>
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		<item>
		<title>Makita LS1013FL Compound Sliding Miter Saw</title>
		<link>http://wooddance.com/2008/10/14/makita-ls1013fl-compound-sliding-miter-saw/</link>
		<comments>http://wooddance.com/2008/10/14/makita-ls1013fl-compound-sliding-miter-saw/#comments</comments>
		<pubDate>Wed, 15 Oct 2008 01:29:11 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Review]]></category>
		<category><![CDATA[products]]></category>
		<category><![CDATA[Saw]]></category>

		<guid isPermaLink="false">http://wooddance.com/?p=87</guid>
		<description><![CDATA[I finally bought a new Compound Miter Saw to replace my Bosch 3915. My Bosch compound miter saw is still in great working condition but it has a problem with the blade guard. You can read about the common problem elsewhere. I say finally because for two years I&#8217;ve had to lift the guard with [...]]]></description>
			<content:encoded><![CDATA[<p>I finally bought a new Compound Miter Saw to replace my Bosch 3915. My Bosch compound miter saw is still in great working condition but it has a problem with the blade guard. You can read about the common problem <a href="http://www.amazon.com/Bosch-3915-10-Inch-Slide-Compound/dp/B0000223EO">elsewhere</a>.<span id="more-87"></span><br />
I say <strong>finally</strong> because for two years I&#8217;ve had to lift the guard with my thumb while pressing down on the saw until the bump in the guard slide passes the bearing before beginning each cut, otherwise the saw will NOT move down. Years, ugh!</p>
<p>I chose the <a href="http://www.amazon.com/gp/product/B000GJTDJO?ie=UTF8&amp;tag=somethinginte-20&amp;linkCode=as2&amp;camp=1789&amp;creative=9325&amp;creativeASIN=B000GJTDJO">Makita LS1013FL 15 Amp 10-Inch Dual Bevel Compound Sliding Miter Saw with Laser and Fluorescent Light</a><img style="border:none !important; margin:0px !important;" src="http://www.assoc-amazon.com/e/ir?t=somethinginte-20&amp;l=as2&amp;o=1&amp;a=B000GJTDJO" border="0" alt="" width="1" height="1" /> despite several &#8216;issues&#8217; I have with the saw. The first thing that does not appeal to me is the location of the miter gauge arrow. It&#8217;s on the far right, at the fence. Beside having to twist around to that side of the machine to see what angle you are selecting, you cannot see the setting while material is against the fence. <strong>WTF?</strong> The rest of the Makita&#8217;s details seem beautiful. This will be my first saw with a flex work-light and a laser. I can&#8217;t count the jobs I&#8217;ve clamped a halogen above my saw station to get in a few more cuts end of the day.<br />
It&#8217;s much smoother and with a more powerful cut than the <a href="http://www.amazon.com/gp/product/B000ASDN60?ie=UTF8&amp;tag=somethinginte-20&amp;linkCode=as2&amp;camp=1789&amp;creative=9325&amp;creativeASIN=B000ASDN60">DEWALT DW716</a><img style="border:none !important; margin:0px !important;" src="http://www.assoc-amazon.com/e/ir?t=somethinginte-20&amp;l=as2&amp;o=1&amp;a=B000ASDN60" border="0" alt="" width="1" height="1" /> I had. My new Makita is mounted on a Rigid Mobile Miter Saw Stand, which is damn heavy but very helpful.</p>
<p>I picked up the <a href="http://www.amazon.com/gp/product/B000GJTDJO?ie=UTF8&amp;tag=somethinginte-20&amp;linkCode=as2&amp;camp=1789&amp;creative=9325&amp;creativeASIN=B000GJTDJO">Makita LS1013FL</a> for $399 at Home Depot due to a mismarked label.<br />
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